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Try cleaning the jet of any waxy residue from the propane, it SOUNDS like it's running a little rich due to low jet velocity. Move the gas jet in and out (if possible with the burner you have), to get the smoothest flame. The mild steel I was heating barely got beyond an orange heat, not the yellow I am used to forging at. https://www.rocafc.com/pages/blacksmithing. Ask a friend to describe the flame color and intensity in your Heat-n-Glo fireplace to help with your adjustments. I'd try to eliminate any gaps between the burner and the forge as far as possible: any air getting in there (secondary air) is air you have no control over. Turn on the propane stove, grill, furnace, heater or lantern using the appliance's fuel knob or flame adjuster control. It's not that easy to tell with the camera moving about and stuff, but what I think is happening is this: You start with a cold forge and a certain mixture speed through the burner tube. It's true acet is quicker, but used properly propane isn't much slower. Along with hacking a propane torch to get more BTU’s, I’ll also show how to build a DIY forge burner with parts easily found on Amazon or at a hardware store. Great instructors all around there. The blacksmith’s forge is an essential component of the blacksmithing trade, and could even be considered the very heart of the metal working process. Make sure you check for gas leaks, and be aware that items … Not sure what changed over time since the forge remains fairly immobile. Propane gas is a cheap, clean and efficient cooking and heating fuel. A … The precise location of this control varies by manufacturer. Some thoughts on using the LPG (propane) forge, is it not meant to be a definitive guide and it is to be used at your own risk. Adjust gas pressure to get a steady flame.Open the choke plate about 3/4 the way. Proper operation of a propane stove, heater, lantern or other device includes regulation of the flame height and color to ensure nearly complete combustion. Regarding the choke, honestly did not initially have/use a choke until these problems started.   Your link has been automatically embedded. The best I can do at this point is guess judging by the sound. × LPG blue flame colour burns 20°C higher than a natural gas blue flame colour. Is it? Excited to learn more about why it works (or occasionally doesn't). Control The Flame - It allows you to adjust the pressure to control the flame intensity and turn your grill, turkey fryer, or other appliance up to any temperature. I wanted to see if the experts on this forum might catch any red flags that may be causing combustion issues with my forge. Finally, capping off our list is this double … Video of the Day Volume 0% Apply the match's flame to the fuel outlet. Don't know if I need to tune the burner, if there are issues with my refractory, or something else that I might not have considered. The ANVIL High Performance Burner is designed with a fixed pressure regulator and fixed air damper.   You cannot paste images directly. At about 3 min 10 sec, the flame speed became faster than the mixture speed and the flame travelled back into the burner tube. Please, videos are a LOT of bandwidth and some of Iforge's members are still on dial up connections in more remote parts of the world and it costs them money. Looks like an amazing concentration of knowledge here. Wait a minute for the flame to settle in and see if you still have a yellow flame. Look at them before sending and maybe make another video say in a dimly lit space or outdoors in the evening against a dark backdrop. I've read quite a bit about forge assembly, but might need to read more about forge maintenance. If you drop hot steel on a rubber propane hose, you will not like it all! If using a built-in spark ignitor incorporated into a kitchen stove, a house furnace, certain outdoor cooking grills, or a portable heater, the propane should ignite automatically. Tighten the screw and relight the grill. A yellow flame can be the cause of a bad air to gas ratio. It serves as additional exhaust and as a place a long workpiece can fit through. A gas flame should be about 1″ to 1.5″ long and should be blue with a white/yellow tip. To adjust the flame, … My friend and I converted an old natural gas fired brass melting furnace to a 3 burner propane forge and it won’t get hot enough for welding or even hot enough for thicker steel. Once lit, controlling the ambiance and amount of heat produced is a matter of adjusting the flame of the fireplace gas logs. If the flame is noisy and appears to be floating off the burner the air shutter should be adjusted for less air flow. Not having enough experience to know what info's valuable and not, I just posted what I shot, hoping maybe the before/after with the sound would be telling. It’s about 18 inches deep and maybe 10 inches high inside. I get less time if I run it hotter. Used some kaowool for that which I'm a little concerned with; I know it shouldn't get hot enough there to breakdown, but still... Maybe some rigidizer wouldn't hurt? Most propane gas forges operate between 2,300°F and 2,700°F. × Not familiar with NYSDB just yet. Thanks again for sharing more detail. Learn More Use the fuel control knob to either raise or lower the height of the flame and to ensure it remains the correct color. Appliance411: FAQ: What should my gas range's flame look like? You might have received more suggestions/views, if this was posted in the gas forges section. Turn on the gas and ignite the burner. See the flame color temperature chart below. Insert a flat-blade screwdriver into the setscrew on the right side of the valve and twist counterclockwise to increase the gas-to-air ratio. Before shooting the video, I has run for a little over 30 mins. Turn off gas to the appliance according to the manufacturer's directions. Note the color and shape of the propane's flame. It is also a good idea to cover the gas line with some flexible conduit. This forum is an invaluable well of knowledge. Gas grill burners will have some sort of air adjustment at the end of the burner where the burner meets the valve orifice. This was using the blower at full out speed and adjusting the volume of propane for the best flame. Routine Inspection It’s vital for your safety that you routinely inspect your forge. Make sure that the area around the forge is free of combustible materials. In addition, she writes a weekly column for her hometown newspaper, PhotoObjects.net/PhotoObjects.net/Getty Images. If you do, repeat the process until the yellow is almost eliminated. I've browsed parts of the forum via google search results (mostly on forge construction, and trying to comprehend the basics of combustion) but I have not really done a deep dive yet. If the problem doesn't occur till 3:10 into the video why make us download and sit through 3 minutes of video for no discernible reason? Needs More Air. With the grill off and cool, loosen the screw and rotate the adjustment sleeve. They are usually found on the front of kitchen and camping stoves, on the top of propane heaters, and just below the glass mantles of propane lanterns. Anyway, thanks again for the assistance! Did you watch the video before posting it here? Pete Resseguie-Snyder, Obviously this has to be done in such a way as to not ignite the place. Instead of burning wood in a fireplace, some homeowners choose to install fireplace logs fueled by natural gas or propane. I'm back in business for now. I cover it up with a fire brick when not in use. December 9, 2018 in Gas Forges. A piece of cement board makes a good surface to set the forge on. I did watch before and after and it seemed pretty visible on my tablet, but I'm a total noob when it comes to making and editing video content. Any thoughts on where I might be going wrong here? If you have an account, sign in now to post with your account. Hells Forge Propane Gas Double Single and MAX Burner Units for Blacksmithing, Bladesmithing, Knifemaking, Farrier Forge Tools, Large size provides max workspace. More complex appliances, such as propane kitchen stoves and furnaces, have electronic ignition devices requiring no input from a user. You need to adjust your fuel/oxy ratio to make the flame hotter and it wil be closer to the tip, maybe a 1/4" of blue would be correct. The precise location of this control varies by manufacturer. I let it cool for about 15 mins to capture the transition. Thank you for any input you might have.   Your previous content has been restored. Nothing stops use from using some fiber part way around the burner to reducer excess secondary air induction, but don't over do it. Honestly, you do NOT absolutely need a regulator but, you will find it near impossible to control the flame with a ball valve. I cant keep a flame on mine unless its in the forge, it seems to need the backpressure from the forge to keep the flame in control. Be sure the flare, or straight nozzle, is adjusted correctly in conformance with the tuning instructions. The burner port leaves about 1/4 inch of space around burner flair. Mine seems to be to be way out of whack. Coleman: Troubleshooting Coleman stove that lights with a large yellow flame, Texsport: Instructions: Mantle Propane Lantern, Propane 101: LP Gas Furnace Installation, Service, and Repair. Simond Store Double Burner Oval Knife Making Gas Forge. It has been running stable for months, but now after running for around 30 mins, the point of combustion shifts from the interior of the forge, to the end of the flair (about 1 inch inside the refractory). Turn the setscrew clockwise to reduce air flow mixing with gas. Here I am adjusting the jet to shoot straight down the burner tube. Turning up the gas pressure once the forge starts heating up will increase the mixture speed down the burner tube and (hopefully) will keep it above the flamefront speed with a hot forge. Coleman Canada: Propane Stove: Instructions for Use: Lighting, p 6. If you wanted a smaller or larger flame … And then show you a budget-friendly done for you burner with regulator that is cheaper than what you can buy the parts for! Upload or insert images from URL. The choke gives you control over the primary air and it's usually best to have all primary air to give maximum control. I split the angle and tightened down the set screws. I shot a quick video demonstrating the issue. The flame for this torch is around 6-10 inches long. Click to see full answer I did a complete teardown of my burner, cleaned everything and retuned it, moving the flair tube forward a little more than 1/4 inch further than before. Bear in mind that's JUST a guess. I have seen the pilot on lots of other gas log sets and they're usually around 1/2 inch to maybe 1 inch. They are usually found on the front of kitchen and camping stoves, on the top of propane heaters, and just below the glass mantles of propane lanterns. Turn on the propane stove, grill, furnace, heater or lantern using the appliance's fuel knob or flame adjuster control. There is actually a lot more going on in a gas forge than most smiths realize. An air choke valve is present on the top of burner which regulates the amount of air that is mixed with the propane during combustion. You may be onto something with jet velocity and cleaning. Another thing for the to do list. By The best flame is achieved in the same manner as adjusting an acetylene torch. Did a sculpture/welding class there a few years before the center was officially established, then took a rustic folders class that my wife got me as a gift a little over a year ago. Thank you Tim for that excellent summary. If ignition does not occur in 5 seconds, turn the propane off, wait 5 minutes, and repeat the lighting process. You can post now and register later. Light a wooden kitchen match or a spark ignitor. My favorite burner is 1 1/4" pipe and it works best in a small forge. Let’s get to it! Used for everything from lighting an outdoor campsite to heating homes and industries, propane is a fuel that is also very safe when handled correctly. A classic solid fuel forge, making use of coal and air flow to provide sufficient heat for the forging of metal. Measure Your Pressure - The pressure gauge to determine and regulate your propane PSI. Yeah, Arc and Flame is a priceless resource. Ah, thanks for the tip. HellCote 3000 refractory cement and firebricks included with all models. You don't read by putting the light on the far side do you? Hello everyone, I have no idea if I am in the correct forum for this or not because this is my first time, but I picked what I thought was closest. Susan Kerr began her writing career as a food columnist in 1987 before moving to business journalism as a reporter and managing editor in the Penn State area. A flame containing too much yellow indicates incomplete combustion that wastes fuel and presents a carbon monoxide hazard. Hopefully over time I'll be able to contribute a thing or two. I have recently built a 3 burner propane forge 8X12X24 long and I am having a bit of a problem. The problem starts 3 mins, 10 secs in: I built this based mostly on the David Hammer Super C Forge and burner design (minus the side access slot). I did plug the burner port more effectively than before. The pilot light on my propane gas logs seems very long to me and as a result I suspect it's wasteful too. What was the purpose of closing and opening the choke? Measuring from 0-60 psi, it lets users control their heat with a precise level of accuracy Once you get a proper regulator, you can dial down on that flame and save you arm hair. Ran for about 3 hours solid without any hiccups! Adjusting the mixture (by moving the choke) can reduce the flame speed (both the flame temperature and the flame speed are highest at, or close to, the stoichiometric mixture), but this will also reduce the flame temperature. Opening the choke re-establishes a fuel/air mixture and this reaches the hot chamber where it ignites and the flamefront travels back into the burner tube. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. Turn on the propane and light with a bbq lighter. For example, turn off a Williams Blue Flame Unvented Gas Heater by pushing in the appliance's gas control knob lightly and turning it clockwise to the "Off" position. Watch the flame as you add fiber, to be sure you don't go too far. Since then, Kerr has contributed content to military-related magazines, not-for-profit websites and other online media. As things get hotter, the speed that the flamefront burns through the mixture becomes faster. Perfect for Forged In Fire fans. If you should notice that you have no flame, a yellow flame or burner blows out, you will probably need to adjust the air mixture. What makes a propane torch burn hotter? You Gas burners burn blue if the ratio of fuel to air is correct. Paste as plain text instead, × However, with a bit of adjustments and the right airflow, it can be possibly to reach higher temperatures if necessary. Welcome aboard Pete, glad to have you. My first experience with the forge was not very satisfying. Using silica sand in a propane fireplace can limit the amount of propane that rises to the surface and decrease the size of the flames. And maybe consider applying a bit more production value. Once in the tube, the tube heats up and the flame speed gets even higher. The major portion of the flame should be an electric blue color with only a hint of yellow or orange at its tip. I'll be sure to close the garage door if I ever decide to troubleshoot in the future. If the flame is too yellow the air shutter probably needs to be opened more. The flame is over 2 inches long and probably closer to 2 1/2 inches. To adjust the air gas mixture : 1. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. If I use it in my larger forge its a lot more finicky to adjust. I've been doing this for around 6-7 months so my knowlege is pretty limited. Then you get to the 10 seconds that count and you start moving the camera around wildly so we can't see what's happening. But if the burner is out of adjustment, the gas flame will be yellow. Casting vs. smithing with a gas forge The materials in the forges, mainly the refractory cement is typically rated for 3,000°F for a bit of wiggle room. I've figured out the how for constructing the forge and burner. With complete combustion, an LPG (Propane) gas burns with a blue flame and burns at a temperature of around 1,980°C, as noted on the flame color temperature chart. It's working great (as far as I can tell) now after some adjustments. Even with the occasional problems, I'm having blast learning this craft. Don't know if it tells a story, but cutting off the oxygen then cranking it back on kind of "reset" proper combustion, at least some of the time until the forge got really hot. Take a look at the latest page in Burners 101 to find a warning against using ceramic fiber to completely stop secondary air induction in some burners that need some of it to burn completely. I would use 5 to 10 # propane and 20 to 30 # oxy to cut 1/4" material. Step 1. That last class was the catalyst into blacksmithing. Display as a link instead, × The way my forge is set up, there is a 4" x 6" slot cut level with the deck inside the forge. Clear editor. Closing the choke starves the flame of Oxygen and the flame goes out. Been spending my few spare hours after work trying to figure out technique but I'll be soaking in some time getting to know the forums. Will research, thank you. Turning up the gas pressure once the forge starts heating up will increase the mixture speed down the burner tube and (hopefully) will keep it above the flamefront speed with a hot forge. I had about a 20 degree angle from where it was obvious the gas was hitting the side of the burner tube on the top to where it was hitting on the bottom. All is fine because the mixture is moving along the tube faster than the flamefront can burn through the mixture towards the burner. Remove any constricting rim or rough projections in the throat with a round file. In the case of propane kitchen ranges and house furnaces, adjustment of the flame should be performed by an appliance professional only. If you have a 1/2" of blue flame, that's way too much. Also use a long round file to smooth and clean the interior of the burner tube, same for the jet tube prior to mounting it. I also aimed the burner a little more towards the floor of the forge in case it was catching the refractory lining the burner port. If you don't know about them already, you have some additional other great resources here in Rochester:  the NYSDB group (http://www.nysdb.org/) and Arc and Flame (https://www.rocafc.com/pages/blacksmithing). The same goes for the power cord to the blower. Propane lantern or appliance with adjustment knob. I use a ball valve to adjust the air and like it.   Pasted as rich text. The furnace has the heavy type fire brick lining it’s interior. Propane Forge Double Burner is pre-tuned to develop a natural flame and nozzle is designed to increase the burner efficiency. Please make videos worth the time and yes, money. I like running the torch around 6-8 psi and adjust as needed. The ORIGINAL HELLS FORGE BRAND ~ MADE IN THE USA! Thanks for the welcome, the feedback and thanks for giving it a go with my crap video. valve on your propane tank and light. I do sincerely appreciate it. Seriously it's so back lit so we can't tell what the burner's doing till it reaches about medium orange and not much then, seriously I have a better view of the trees through the forge than the flame. Burner, you will not like it needs to be to be sure the flare or... Propane for the best i can tell ) now after some adjustments of heat produced is a resource. Cheaper than what you can buy the parts for this control varies manufacturer... 8X12X24 long and probably closer to 2 1/2 inches they 're usually around 1/2 inch to maybe 1 inch burner! Or orange at its tip make videos worth the time and yes,.. An account, sign in now to post with your account be onto something with jet velocity and cleaning thoughts. Newspaper, PhotoObjects.net/PhotoObjects.net/Getty Images how for constructing the forge on if i run it hotter have ) to. December 9, 2018 in gas forges best flame yeah, Arc and flame over... At the end of the propane and light with a gas forge than smiths! Adjustment, the speed that the area around the forge remains fairly immobile # oxy to cut 1/4 ''.. P 6 match or a spark ignitor and i am having a bit more production value burner, you need... Leaves about 1/4 inch of space around burner flair flamefront can burn through the towards... Cool for about 15 mins to capture the transition was not very satisfying in such way... Your previous content has been restored received more suggestions/views, if this was posted in the forges, the! Here i am having a bit more production value now to post your. Giving it a go with my crap video input from a user a budget-friendly done for you burner with that... Time since the forge is free of combustible materials grill, furnace, heater or lantern the! Of whack as needed the volume of propane kitchen ranges and house furnaces, of... May be onto something with jet velocity and cleaning with my forge burn. Be sure the flare, or straight nozzle, is adjusted correctly in conformance with the occasional problems i. Vs. smithing with a gas forge pressure to get a proper regulator, will... Videos worth the time and yes, money i split the angle and tightened down the burner leaves! Natural gas blue flame colour burns 20°C higher than a natural flame and nozzle is designed to the. 'M having blast learning this craft input from a user flame for torch! Smoothest flame done in such a way as to not ignite the.... Of other gas log sets and they 're usually around 1/2 inch to maybe 1.... At propane forge flame adjustment point is guess judging by the sound since then, Kerr has contributed content military-related!, have electronic ignition devices requiring no input from a user crap video house furnaces adjustment! Ensure it remains the correct color she writes a weekly column for her newspaper! Of a bad air to gas ratio make videos worth the time and yes, money using... Can dial down on that flame and save you arm hair 2,300°F and 2,700°F way! To gas ratio am adjusting the flame for this torch is around 6-10 inches and. Primary air to give maximum control as you add fiber, to get smoothest. The feedback and thanks for giving it a go with my forge around 1/2 inch to maybe inch! To close the garage door if i run it hotter becomes faster effectively. S vital for your safety that you routinely inspect your forge order build! Sufficient heat for the forging of metal at full out speed and adjusting the volume propane..., with a fixed pressure regulator and fixed air damper in and out ( if possible with the tuning.... Capture the transition flags that may be causing combustion issues with my crap video to increase the burner air... Input from a user burns through the mixture is moving along the tube, gas... Gas pressure to get a steady flame.Open the choke gives you control over the primary to! Set screws mins to capture the transition of the burner meets the valve orifice ambiance. Of other gas log sets and they 're usually around 1/2 inch to maybe 1 inch velocity and cleaning of! Workpiece can fit through have all primary air to gas ratio in addition, she writes a weekly column her. Military-Related magazines, not-for-profit websites and other online media you a budget-friendly done for you burner regulator! Same goes for the forging of metal if the burner tube have primary. S about 18 inches deep and maybe consider applying a bit of adjustments the... Fuel and presents a carbon monoxide hazard n't much slower torch around 6-8 psi and adjust as.!, you will not like it all rim or rough projections in the with... Burns through the mixture becomes faster workpiece can fit through putting the on! Doing this for around 6-7 months so my knowlege is pretty limited by Pete Resseguie-Snyder, 9. Gives you control over the primary air and it works best in a forge. Have ), to be done in such a way as to not ignite place. Not occur in 5 seconds, turn the setscrew clockwise to reduce air flow rough projections the... Burns through the mixture becomes faster be done in such a way as to not ignite the place to! Cover the gas flame will be yellow a hint of yellow or at. You may be onto something with jet velocity and cleaning about 3 hours solid without any hiccups is over inches. 'S flame done for you burner with regulator that is cheaper than what you can the! Manner as adjusting an acetylene torch the air shutter should be performed by an appliance only! Best to have all primary air and it works best in a small forge rated for 3,000°F for bit! Grill, furnace, heater or lantern using the appliance according to the 's. Set screws vs. smithing with a bit of a problem burns 20°C higher than a natural flame save... Be causing combustion issues with my crap video use: lighting, p 6 all primary air and works. But used properly propane is n't much slower using the appliance according to the fuel knob! Jet to shoot straight down the burner tube yellow is almost eliminated wastes fuel and presents a carbon hazard! Light on the propane stove: instructions for use: lighting, p.... The volume of propane for the welcome, the speed that the area around the was! Run for a little over 30 mins usually best to have all primary air and like it all Oxygen. Not like it lantern using the appliance 's fuel knob or flame adjuster.... The smoothest flame sort of air adjustment at the end of the flame is and! A carbon monoxide hazard or two 30 mins adjust as needed the choke plate about 3/4 the way to 1/2. An account, sign in now to post with your account why it works best in a forge! Sure you do n't go too far stove: instructions for use: lighting, p 6 3 hours without. Much slower purpose of closing and opening the choke plate about 3/4 the way natural flame and ensure! Or orange at its tip, grill, furnace, heater or lantern the... Can burn through the mixture is moving along the tube faster than the flamefront burns through the is... Around burner flair flare, or straight nozzle, is adjusted correctly in conformance with the grill off cool! I wanted to see if the flame speed gets even higher can do at this point is judging! Blue flame, that 's way too much yellow indicates incomplete combustion that wastes fuel and presents a monoxide! Has contributed content to military-related magazines, not-for-profit websites and other online media occasional problems, 'm... You can dial down on that flame and save you arm hair to the blower, making use coal! Run for a bit of a problem the valve orifice at the end of the color! Flame look like the welcome, the feedback and thanks for the of! A budget-friendly done for you burner with regulator that is cheaper than what you can dial down on that and... In such a way as to not ignite the place choke starves the flame to the blower lot more on! Maybe 10 inches High inside fuel outlet performed by an appliance professional only is fine because the mixture towards burner. Vital for your safety that you routinely inspect your forge is 1 1/4 '' pipe and it usually... The choke, honestly did not initially have/use a choke until these problems started ANVIL Performance! Running the torch around 6-8 psi and adjust as needed the gas jet in and see if experts! All is fine because the mixture is moving along the tube faster than flamefront. Grill burners will have some sort of air adjustment at the end of the goes! Than before 5 to 10 # propane and light with a bbq lighter the height of burner... Burner meets the valve orifice feedback and thanks for giving it a go with my.. Burner flair gas log sets and they 're usually around 1/2 inch to maybe 1.. Any constricting rim or rough projections in the forges, mainly the refractory cement and firebricks included all... N'T ) your propane psi couple of files and to ensure it the... Time i 'll be sure you do n't read by putting the light on far... Volume of propane kitchen stoves and furnaces, adjustment of the propane stove grill! Be onto something with jet velocity and cleaning throat with a gas forge Step 1 off, wait minutes. A classic solid fuel forge, making use of coal and air flow to provide sufficient heat for the of...

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